Marlow Chemicals: How Many Distribution Centres?

Operations
medium50 min0 submissions
Goldman Sachs
Scenario

Marlow Chemicals is a specialty chemicals business in India shipping about 7m orders a year on ₹1139 Cr of revenue.

It runs 1 distribution centre today. The supply chain team has proposed moving to 2.

Current economics per order:

  • Line-haul: ₹32
  • Last-mile: ₹78
  • Average delivery time: 6 days

Under the proposed network:

  • Each additional DC costs ₹9 Cr a year to run
  • Last-mile falls to about ₹51 per order, because stock sits closer to customers
  • Average delivery time falls to 3 days
  • Marketing estimates faster delivery is worth roughly 2.8% of revenue in additional sales

The CFO is resisting on the grounds that fixed costs go up.

Supporting data

volume

revenue
1139
orders m per year
7

derived hints

added fixed cost
9
revenue lift value
31.9
last mile annual saving
18.9

current network

avg delivery days
6
last mile per order
78
line haul per order
32
distribution centres
1

proposed network

avg delivery days
3
dc fixed cost each
9
last mile per order
51
distribution centres
2
estimated revenue lift pct
2.8
Your task

Advise on the network. Your answer should provide:

  1. Analysis — total cost-to-serve under both networks, computed.
  2. Risks — what the case depends on and what you would monitor.
  3. Recommendation — a specific number of DCs and why.

State any assumptions you make.

Ready to move forward? Up next: Wavelength Media: Review This DCF Before It Goes to the ICNext question
How you'll be graded

100 points, 60% to pass.

  • recommendation20
  • service tradeoff25
  • problem structuring25
  • quantitative analysis30
Hint
Reveal suggested structure

Cost-to-serve build-up; fixed vs variable trade; service level as revenue; marginal DC analysis